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Health & Safety Event 2022

30 April -2 May 2024
NEC, Birmingham

Machinery Safety Zone

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Machinery Safety Zone

THE MACHINERY SAFETY ZONE

The Machinery Safety Zone, sponsored by PUWER Machinery Guarding returns this year to The Health & Safety Event. 

This dedicated area will showcase industrial machine safety products and solutions and host live demonstrations and workshops.

This zone will help you upskill and ensure your machinery complies with the requirements imposed by the Provision and Use of Work Equipment Regulations (PUWER 98).

WHAT TO EXPECT

Learn about how PUWER applies to existing and new machines, new guards, old machines, interlocking of guards & current standards, risk assessments and collaboration, effective safety control systems and more.

You can also learn about choosing the right machine guard, and importance of staying up-to-date with current safety standards.

 

 

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10:30
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50

    1. PUWER applies to all machinery in use: The regulations apply to all types of work equipment, regardless of age or condition. This means that if a piece of machinery is already in use, it must still meet the requirements of PUWER.

    2. Risk assessments are essential: Under PUWER, employers are required to carry out a risk assessment of all work equipment to identify any hazards and assess the level of risk. The assessment should be reviewed regularly and updated as necessary.

    3. Maintenance and inspection requirements: PUWER sets out specific requirements for the maintenance and inspection of work equipment. This includes regular inspections to identify any defects or faults, and maintenance to ensure that machinery is kept in good working order.

    4. Safety measures must be in place: Employers must ensure that all work equipment is fitted with appropriate safety measures, such as guards, warning devices, or emergency stops. Existing machinery may need to be retrofitted with these measures to meet PUWER requirements.

    5. Training and information provision: Under PUWER, employers are required to provide adequate training and information to all employees who use work equipment. This includes training on how to use the machinery safely, as well as information on any risks and hazards associated with its use.

13:30
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50

    1. Identify the need for retrofitting guards: Before fitting guards to an old machine, it is important to assess the need for doing so. This involves conducting a thorough risk assessment to identify any hazards associated with the machine and determining whether retrofitting guards is necessary to mitigate these risks.

    2. Choose the right type of guard: There are various types of guards available, and it is essential to choose the appropriate one for the machine in question. Guards can be fixed, adjustable, interlocked, or self-adjusting, and the choice will depend on the type of machine and the hazards associated with its use.

    3. Ensure compatibility with the machine: When retrofitting guards to an old machine, it is important to ensure that they are compatible with the machine and do not compromise its performance or functionality. Guards should be designed to fit the specific make and model of the machine and should not obstruct its operation or maintenance.

    4. Install guards correctly: Proper installation of guards is essential to ensure that they are effective in preventing access to hazardous areas. Guards should be securely fitted to the machine and should not be easily removable or bypassed. Installation should be carried out by qualified professionals who have experience in retrofitting guards to old machines.

    5. Regular maintenance and inspection: Once guards have been retrofitted to an old machine, it is important to carry out regular maintenance and inspection to ensure that they are in good working order. Guards should be checked regularly to ensure that they are still securely attached to the machine and that they are not damaged or worn. Regular maintenance and inspection will help to ensure that guards remain effective in preventing access to hazardous areas.

15:00
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50

    1. Interlocking guards are a type of machine guard that can provide an additional layer of protection by preventing the machine from operating unless the guard is in place.

    2. Interlocking guards can be either electrical or mechanical, and the type chosen will depend on the specific requirements of the machine and the hazards associated with its use.

    3. Interlocking guards must be properly installed and maintained to ensure that they are effective in preventing access to hazardous areas.

    4. Interlocking guards can be used on a wide range of machines, including industrial machinery, conveyor systems, and robotics.

    5. Interlocking guards can help to prevent accidents and injuries in the workplace, as they make it more difficult for employees to access hazardous areas and reduce the likelihood of accidental operation of machinery.

10:30
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50

    1. Identify hazards: Conduct a thorough examination of the workplace or the process, identifying hazards that can be encountered during the operation.

    2. Assess risks: Evaluate the potential for harm from identified hazards and determine the likelihood of such harm occurring. Determine the severity of harm and its possible consequences, and prioritize the risks according to their level of severity.

    3. Evaluate existing safety measures: Determine if any existing safety measures are in place to mitigate identified hazards. Assess whether these measures are adequate or require improvements.

    4. Develop and implement control measures: Develop control measures that will either eliminate or reduce identified hazards. Identify the most practical and effective control measures and implement them in a timely manner.

    5. Monitor and review: Regularly monitor and review the effectiveness of implemented control measures. Make necessary changes or improvements when needed, and continuously assess and evaluate the risks to ensure that the risk assessment remains accurate and up-to-date.

13:30
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50

    1. Protect workers from injury: Machine guards are designed to protect workers from contact with moving machine parts that can cause serious injuries such as lacerations, amputations, or even death. Machine guards are an essential component of workplace safety, and their use can prevent a wide range of accidents.

    2. Compliance with regulations: Regulatory agencies require the use of machine guards on various types of machinery to protect workers from injuries. Non-compliance with these regulations can result in significant penalties and fines.

    3. Minimize risk: Machine guards are an effective way to minimize the risk of accidents and injuries in the workplace. They prevent workers from accessing dangerous areas of the machinery and reduce the risk of accidental operation of machines.

    4. Increase productivity: Machine guards can help to increase productivity by reducing the likelihood of accidents and injuries. When workers feel safe, they are more likely to work efficiently and effectively, leading to improved productivity and output.

    5. Promote a culture of safety: By implementing machine guards, employers can demonstrate their commitment to workplace safety and create a culture of safety in their organization. When workers feel valued and protected, they are more likely to engage in safe behaviors and take an active role in promoting safety in the workplace.

15:00
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50

    1. Protect workers: Safety control systems are designed to protect workers from harm and prevent accidents and injuries in the workplace when used in conjunction with appropriate safety devices. They ensure that machinery and equipment operate safely and reliably, reducing the risk of harm to workers.

    2. Compliance with regulations: Safety control systems are required by law, and non-compliance can result in significant penalties and fines. By implementing effective safety control systems, employers can ensure compliance with regulatory requirements and protect their workers.

    3. Prevent equipment damage: Safety control systems can prevent equipment damage by detecting and responding to faults and abnormalities in machinery and equipment. This can help to prevent costly breakdowns and repairs, as well as reduce downtime.

    4. Improve productivity: Effective safety control systems can help to improve productivity by ensuring that machinery and equipment operate safely and reliably. When workers feel safe, they are more likely to work efficiently and effectively, leading to improved productivity and output.

    5. Promote a culture of safety: By implementing effective safety control systems, employers can demonstrate their commitment to workplace safety and create a culture of safety in their organization. When workers feel valued and protected, they are more likely to engage in safe behaviors and take an active role in promoting safety in the workplace.

10:30
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50

    1. Improved accuracy: Collaborative risk assessments bring together multiple perspectives, insights, and expertise, resulting in a more accurate and comprehensive risk assessment. Collaborative assessments can help identify risks that may have been overlooked or underestimated by a single individual.

    2. Increased engagement: Involving workers and other stakeholders in the risk assessment process can help to increase engagement and ownership of the process. Collaborative assessments can help to build trust, transparency, and communication, leading to better outcomes.

    3. Shared responsibility: Collaborative risk assessments help to distribute responsibility for safety across the organization. When workers and other stakeholders are involved in the assessment process, they are more likely to take an active role in managing risks and promoting safety in the workplace.

    4. Improved decision-making: Collaborative risk assessments can help to improve decision-making by bringing together multiple perspectives and expertise. This can help to ensure that decisions are based on a more comprehensive understanding of risks and their potential consequences.

    5. Continuous improvement: Collaborative risk assessments can help to promote continuous improvement by encouraging ongoing feedback and evaluation. Collaborative assessments can help to identify opportunities for improvement, monitor the effectiveness of implemented control measures, and adjust the assessment process accordingly.

13:30
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50
    1. Identify potential hazards: Conduct a thorough risk assessment of the machinery to identify potential hazards that need to be guarded against. This will help to determine the type of guard that is needed and its specific requirements. 2. Consider the type of machinery: Different types of machinery require different types of guards. Consider the machine's specific function, the parts that need to be guarded, and the type of materials or products being processed. 3. Evaluate guard options: There are a variety of machine guard options available, including fixed guards, interlocking guards, and barrier guards. Evaluate each option to determine which one is most appropriate for the machinery and the hazards that need to be guarded against. 4. Ensure compatibility: The machine guard should be compatible with the machinery and should not interfere with the machine's operation or maintenance. Ensure that the guard does not create any new hazards or interfere with workers' ability to perform their tasks. 5. Installation and maintenance: Choose a machine guard that is easy to install and maintain. Ensure that workers are trained on how to use and maintain the guard properly. Regularly inspect and maintain the guard to ensure its continued effectiveness in protecting against hazards.
15:00
  1. Machinery Safety 3/H50
    15 mins
    • Machinery Safety 3/H50

    1. Compliance with regulations: Current safety standards are developed based on the latest research and technology, and are frequently updated to reflect changes in regulations and best practices. Staying up to date with current safety standards is essential to ensure compliance with regulations and to avoid potential legal and financial consequences.

    2. Protect workers: Current safety standards are designed to protect workers from harm and to prevent accidents and injuries in the workplace. By staying up to date with current safety standards, employers can ensure that workers are protected and that the workplace is as safe as possible.

    3. Improve productivity: Adhering to current safety standards can help to improve productivity by ensuring that machinery and equipment operate safely and reliably. When workers feel safe, they are more likely to work efficiently and effectively, leading to improved productivity and output.

    4. Reduce costs: Implementing current safety standards can help to reduce costs associated with accidents, injuries, and equipment damage. By preventing accidents and injuries, employers can avoid costly legal and medical expenses. By preventing equipment damage, employers can avoid costly repairs and downtime.

    5. Demonstrate commitment to safety: Staying up to date with current safety standards can help to demonstrate an employer's commitment to workplace safety. This can help to build trust with workers, improve morale, and create a culture of safety in the workplace.

 

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